About this part
BH4W9540Y-26 is supplied as a remanufactured replacement fuel injection pump. Cross-reference numbers: BH4W9540Y-26, BH4W9545Y-262, BH4W95, BH4W10545Y-188.
This pump has two jobs that are easy to conflate: raising fuel to injection pressure, and metering the correct quantity at the correct moment. Wear affects both. The result is usually a combination of harder starting, drifting timing and visible smoke rather than one clean fault.
Typical indicators are progressively harder starting, particularly when hot, reduced power, smoke under load, erratic idle, and fuel dilution in the sump — the last one should always be investigated immediately.
Diagnose the supply side before blaming the pump. Restricted filters, a tired lift pump or air being drawn into the suction line will produce symptoms almost identical to internal pump wear, and are far cheaper to resolve.
Set timing to the engine’s marks and never lever the pump into place — bar the engine over instead. Prime thoroughly, use a new mounting seal, verify lift pump supply pressure, and bleed before starting. A dry start is the fastest way to ruin a sound pump.
How we build it: the unit is fully disassembled, cleaned and measured, not simply resealed. Wear items — seals, springs, and where clearance is out of specification the plunger and barrel or nozzle assemblies — are replaced rather than reused. Sealing faces and bores are re-machined back to original clearances, then the unit is calibrated and run on a bench with delivery, return flow, opening pressure and leakage recorded. Anything outside specification does not ship. Test sheets for your specific units are available on request. Covered by a 12-month warranty.
Specifications
| Part number | BH4W9540Y-26 |
| Condition | Remanufactured (not a genuine OEM new part) |
| Cross-reference | BH4W9540Y-26, BH4W9545Y-262, BH4W95, BH4W10545Y-188 |
| Process | Disassembled, cleaned, measured, wear parts replaced, machined to specification |
| Bench test | Delivery, return flow, opening pressure and leakage recorded before dispatch |
| Warranty | 12 months |
Fitment note. Several part numbers in this family look similar. Confirm the number on your
existing unit, the engine model and the machine or vehicle application before ordering. Send us a nameplate photo
and we will verify the match before dispatch.
All manufacturer names, symbols and part numbers are used for identification and cross-reference purposes only. We are not an authorised distributor and are not affiliated with the original equipment manufacturer. Products offered are remanufactured or new aftermarket replacement parts unless stated otherwise.
