Remanufactured fuel injection pump, cross-ref 7788678, 0445010073. Bench-tested before shipment.
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7788678 is supplied as a remanufactured replacement fuel injection pump. Cross-reference numbers: 7788678, 0445010073. The injection pump is what generates injection pressure and meters fuel to each cylinder in firing order. Because it also provides the timing reference, its condition affects starting, smoke, power and fuel consumption together — a pump that is worn rarely produces a single isolated symptom. Symptoms associated with pump wear include hard starting when hot, loss of power, unstable idle, excess smoke, timing that will not hold, and in some cases diesel getting into the lubricating oil via a leaking drive shaft seal. Before condemning the pump, rule out the cheap causes: supply restrictions, a weak lift pump, air ingress on the suction side and a blocked filter. Check supply pressure and condition at the pump inlet first, then look at delivery and timing. Key points: align to the timing marks rather than forcing the drive, prime before cranking, renew seals, confirm adequate supply pressure from the lift pump, and bleed the system fully. Skipping any of these is where most comebacks originate. How we build it: the unit is fully disassembled, cleaned and measured, not simply resealed. Wear items — seals, springs, and where clearance is out of specification the plunger and barrel or nozzle assemblies — are replaced rather than reused. Sealing faces and bores are re-machined back to original clearances, then the unit is calibrated and run on a bench with delivery, return flow, opening pressure and leakage recorded. Anything outside specification does not ship. Test sheets for your specific units are available on request. Covered by a 12-month warranty.
| Part number | 7788678 |
| Condition | Remanufactured (not a genuine OEM new part) |
| Cross-reference | 7788678, 0445010073 |
| Process | Disassembled, cleaned, measured, wear parts replaced, machined to specification |
| Bench test | Delivery, return flow, opening pressure and leakage recorded before dispatch |
| Warranty | 12 months |
Three very different things are sold under similar descriptions. Here is what separates them, and what to ask before you buy.
Read the guide →The pump sets pressure, quantity and timing. Here is how wear shows up, and the checks that separate pump faults from supply faults.
Read the guide →Water, dirt and misfuelling damage common rail components differently. What to check, and why cleaning the system matters as much as replacing parts.
Read the guide →
